QUAT²RO® Monitoring, a process monitoring tool, is a key component of QUAT²RO® System Intelligence, alongside Remote Services and advanced analytics capabilities. Through fully automated, continuous data collection and documentation of the entire packaging process, QUAT²RO® Monitoring proactively supports users in achieving comprehensive process optimization. All relevant data is captured in real time and consolidated into clear, customizable trend reports. The visualized production data and maintenance information can be accessed anytime, anywhere in the world via computer, tablet, or smartphone, providing maximum transparency for reliable process control.
Preventive maintenance for maximum planning reliability
In addition to performance and utilization data, HAVER & BOECKER’s digital service solution contributes to continuous process optimization through the provision of detailed maintenance information. Predefined threshold values for recommended service intervals based on production volumes or operating hours can be quickly and easily adjusted to match individual requirements and operating experience. For plant manager Detlef Ströse, this flexibility is a key reason for using QUAT²RO® Monitoring.
Greater Efficiency, Lower Costs
Thanks to QUAT²RO® Monitoring, users can now access not only precise overall production figures but also detailed performance and weight data for each individual filling spout, along with specific information on potential root causes of errors.
“Irregularities such as reduced performance of a specific spout are almost impossible to identify without the software, yet they can be very costly. With QUAT²RO® Monitoring, such deviations can be detected at a glance and addressed in a targeted manner.”
The result is reduced waste, increased productivity, and significant time savings when troubleshooting. Additional optimization potential is provided through the system’s tailored maintenance insights.
QUAT²RO® Remote Service: Direct access to service experts
With QUAT²RO® Remote Service, another key element of QUAT²RO® System Intelligence, users gain access to fast, direct, and straightforward support from HAVER & BOECKER service technicians. As a result, packaging line failures and inefficiencies can be resolved in up to 90% of cases without costly on-site visits or extended downtime.
“With remote service, technicians can usually identify and resolve the root cause of a problem very quickly,” reports Detlef Ströse. “This not only reduces downtime but also gives me and my entire team confidence that expert support is always available when needed.”
A fast and easy path to QUAT²RO® System Intelligence
For the Baumit plant in Oer-Erkenschwick, implementing the digital service portfolio of QUAT²RO® System Intelligence was a seamless process:
“Once our IT department had established the necessary technical prerequisites within our systems, installation of the preconfigured QUAT²RO® kit by HAVER & BOECKER service technician Andreas Hansow was completed within just a few hours.”
Detlef Ströse emphasizes the benefits:
“QUAT²RO® System Intelligence has truly paid off for us. We gain significant added value without any additional effort on our part as users. I can definitely recommend it to my colleagues.”
How do I get QUAT²RO® System Intelligence?
Step 1: Contact us and together we will analyze the requirements of your existing system.
Step 2: Our experts configure a customized solution tailored to your operation and provide you with a proposal.
Step 3: Together, we plan the installation, system commissioning, employee training, and final acceptance.
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