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HAVER & BOECKER
The INTEGRA
The Plug & Pack solution

Greatest possible flexibility for your requirements

Do you want to pack your cement, building material or chemical products in valve bags or FFS (Form, Fill, Seal) open-mouth bags? Do you want to pack your products at a rate of between 300 and 1,200 bags/hour (5-40 bags/min)? Then you’ve come to the right place. The INTEGRA® is our packaging machine that integrates all components in an enclosure and can be used Plug & Play.

Five good reasons why you should choose an INTEGRA®:

  1. Plug & Play - the housed and complete packaging system for every product and every container
  2. High-quality standard equipment configurable for every requirement
  3. Versions for valve or tubular film bags
  4. Worldwide OEM-own full service and supply with original spare parts and conversion kits
  5. Optionally expandable with full digital equipment for monitoring, remote and diagnostics

The INTEGRA® IV series for valve bags

Pack your powder, flour-type or granular products into valve bags with the INTEGRA® IV series, with 1 to 4 filling spouts. These can be made of paper, woven PP or PE. The filling system , completely assembled in a dust-enclosed housing and consists of:

  • packing machine
  • bag applicator
  • control technology
  • control panel
  • bag discharge belt
A filled and closed valve bag A filled and closed valve bag A filled and closed valve bag
Filling spout on the INTEGRA® - highest quality made in Germany Filling spout on the INTEGRA® - highest quality made in Germany Filling spout on the INTEGRA® - highest quality made in Germany
Filling tube with inflatable sleeve

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View inside an INTEGRA® machine View inside an INTEGRA® machine View inside an INTEGRA® machine
A fully automatic linear connector
Securely closed SEAL bag valve Securely closed SEAL bag valve Securely closed SEAL bag valve
Securely closed with SEAL technology
Interior of an INTEGRA® for valve bags Interior of an INTEGRA® for valve bags Interior of an INTEGRA® for valve bags
Interior of an INTEGRA® for valve bags

INTEGRA® miniseal® for small packages

Pack your products additionally in a 5 kg valve bag.

As a sustainable offer for the DIY end consumer.

Henrik Knoche

Tel. +49 2522 / 30-8238

h.knoche@haverboecker.com

Closure of a 5kg valve bag with a SEAL closure Closure of a 5kg valve bag with a SEAL closure Closure of a 5kg valve bag with a SEAL closure
5kg valve bag with a SEAL closure
We need to have a fully automated packaging system in the range that integrates everything I need to store, place, fill and convey my bags within a dust-tight facility
Robert Brüggemann, Business Unit Manager of HAVER Chemie
A filled and closed valve bag A filled and closed valve bag A filled and closed valve bag

The INTEGRA® IS series for tubular film

Pack your powder, flour-type or granular products into open-mouth FFS (form, fill, seal) bags with the INTEGRA® IS series, with 1 to 4 filling spouts. The filling plant for building material, minerals or chemical products, completely assembled in a dust-enclosed housing, consists of these components:

  • packing machine
  • Bag production and handling 
  • control technology
  • control panel
  • bag closure and discharge belt
Full-bag transport with pasty products of an INTEGRA® Full-bag transport with pasty products of an INTEGRA® Full-bag transport with pasty products of an INTEGRA®
Full bag transport with pasty products

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Hexagonal filling spout with a vibrating lance Hexagonal filling spout with a vibrating lance Hexagonal filling spout with a vibrating lance
Hexagonal filling spout with a vibrating lance
View inside the machine of an INTEGRA® filling module with a vibrating table View inside the machine of an INTEGRA® filling module with a vibrating table View inside the machine of an INTEGRA® filling module with a vibrating table
The heart - the filling module with a vibrating table
Bag gripper for safe transport Bag gripper for safe transport Bag gripper for safe transport
Bag gripper for safe transport

INTEGRA® ISP LIFFS edition for liquid and pasty products

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Pack your liquid and pasty products cleverly into a film bag.

With this easy-to-recycle packaging, you even reduce product loss and conserve your resources.

Mark Wehling

Tel. +49 2522 / 30-139

m.wehling@haverboecker.com

Tomorrow’s packing system will improve the image of customers’ products. It will deliver clean and precisely weighed products that are storable in all weather - with secure packaging.
Sebastian Südhoff, Business Unit Manager, HAVER Building Materials and Minerals

Configure your INTEGRA® in two steps:

Because we know that no two products and operations are alike, we’ve designed the INTEGRA® series to put you in the driver’s seat when configuring your packer. Just like a car, you can put it together to suit your needs in two simple steps.

Step 1 - Choose your filling module

The properties of your product determine the filling module. If you’re packing fine powder, you’ll choose the T-module. The "T" stands for "turbine", which means impeller. The product is transported into the bag by means of an impeller. The T-module is available in vertical and horizontal versions. If you’re packing mixed products that differ in grain size, select the L module. "L" stands for "air". In this process, the product is conveyed from the pressure chamber into the bag by means of air pressure. The L-module is available in two versions, either with an angled or a fully ventilated base plate in the pressure chamber.

We offer the turbine filling technology and the air filling technology as a VT module and a VL module for the use of valve bags and as a ST module and a SL module for the use of tubular film.

The two IV modules are available in a standard version or as a SEAL upgrade to weld the valve shut after the filling process. The T-module can be equipped with standard sliding plates or the patented ROTO-LOCK® dosing system. The two IS modules are equipped with either a vibrating rod or a vacuum rod to optimize de-aeration during the filling process.

VL module (air) valve bag VL module (air) valve bag VL module (air) valve bag
VL module (air) valve bag
VT module (turbine) valve bag VT module (turbine) valve bag VT module (turbine) valve bag
VT module (turbine) valve bag
SL module (air) tubular film SL module (air) tubular film SL module (air) tubular film
SL module (air) tubular film
ST module (turbine) tubular film ST module (turbine) tubular film ST module (turbine) tubular film
ST module (turbine) tubular film
MEC® 4.0 operating display on the INTEGRA® MEC® 4.0 operating display on the INTEGRA® MEC® 4.0 operating display on the INTEGRA®
MEC® 4.0 operating display on the INTEGRA®

Step 2 - further options

  • Automatic saddle height adjustment: for different bag lengths and frequent changes
  • QUAT²RO® monitoring: Track the current status of your machine and create reports from your smartphone or any internet-enabled computer. 
  • QUAT²RO® remote service: Let us support your team in servicing the machine.
  • QUAT²RO® analytics: Analyse your production process to optimize performance.

The INTEGRA® has the following standard equipment:

Detailed view of a control display with a weigher overviewDetailed view of a control display with a weigher overviewDetailed view of a control display with a weigher overviewDetailed view of a control display with a weigher overview
MEC 4.0 weighing electronics
Interior of a control cabinet of a filling unitInterior of a control cabinet of a filling unitInterior of a control cabinet of a filling unitInterior of a control cabinet of a filling unit
Siemens TIA portal control
Compressed air display on a filling moduleCompressed air display on a filling moduleCompressed air display on a filling moduleCompressed air display on a filling module
Intelligent ventilation for an optimum filling
Blue illuminated machine details - diagnostic illuminationBlue illuminated machine details - diagnostic illuminationBlue illuminated machine details - diagnostic illuminationBlue illuminated machine details - diagnostic illumination
Intelligent lighting to indicate the operating status
Image motif on an INTEGRA® - race track with a logo Image motif on an INTEGRA® - race track with a logo Image motif on an INTEGRA® - race track with a logo

Did you know...?

If you take the word "racing" in Ayrton Senna's famous words "Racing, competition, is in my blood. It's a part of me, it is a part of my life ..." and replaced by the word "packing", you have essentially captured the spirit of HAVER & BOECKER. The day we decided to create a concept that housed all packaging functions in just one machine housing, we knew that speed was essential. Coordinating all the movements so that they run in sync, at the limit of what is technically possible, reminded us of the challenges of motorsports. That is why the racetrack has come to symbolize the INTEGRA®.

Henrik Knoche

Business Unit Building Products and Minerals

Alexander Hering

Business Unit Cement

Daniel Denisow

Business Unit Chemicals