Pigment packing comes with a unique set of challenges. Materials like carbon black, titanium dioxide and colored pigments cling to surfaces, causing inefficiencies, spillage and waste during the packing process. Traditional solutions, such as paper valve bags, often fall short when it comes to protecting products during transport and storage.
That’s where hybrid Form-Fill-Seal (FFS) technology stands out. This advanced packing solution has become the go-to choice for pigment producers worldwide, offering cleaner, more efficient and weatherproof packaging options. Below are five reasons why switching to hybrid FFS technology could transform your pigment packing operations.
1. Unmatched Product Protection
Hybrid FFS machines, powered by HAVER & BOECKER ADAMS® technology, use durable, fully sealed bags to shield pigments from inclement weather, contamination and logistical stresses. These bags are tear-resistant and engineered to allow air to escape without compromising product integrity. This ensures optimal packing density and prevents bursting, keeping pigments secure and intact during long transportation and storage. For instance, a titanium dioxide operation in Belgium successfully transitioned from valve bags to hybrid FFS to protect their product and reduce loss, even under the challenges of extended logistics cycles.
2. Cleaner and More Efficient Packing
Pigment producers know the struggle of dealing with spillage and clinging materials during the packing process. ADAMS® machines address these issues with advanced dosing mechanisms that ensure accurate material flow and weight control. This minimizes spillage during filling and reduces material cling, leading to cleaner and more efficient operations.
One carbon black pigment producer opted for HAVER & BOECKER’s INTEGRA ISL ADAMS® edition to keep their operations clean and enable seamless switching between different product grades, resulting in improved productivity and versatility.
Watch their success story here.
3. Improved Profitability
ADAMS® technology helps safeguard profitability by minimizing product loss and damage. The secure, sealed packaging reduces the risk of spillage and waste, meaning pigments reach their destination intact. These advanced machines also enhance efficiency, reducing dependence on manual processes and offering opportunities for automation.
4. Sustainability You Can Rely On
ADAMS® machines help you meet your sustainability goals by minimizing product waste through durable, weatherproof packaging. This ensures your pigments are protected and reduces the environmental impact of waste disposal. In doing so, we align with your operational needs while demonstrating our commitment to sustainability through the Planet Blue initiative.
5. Automation, Health & Safety
ADAMS® machines are designed with automation in mind, making them ideal for operations looking to stay ahead in a competitive market. Configurable with one to four spouts, these machines integrate seamlessly with other automated elements, enabling a streamlined and efficient packing line.
In addition to efficiency, ADAMS® technology and other automated equipment supports a clean and organized working environment. The fully sealed bags help contain fine pigments, facilitating clean handling for employees. The enclosed housing of the machines eliminates dust and the risk of working near an open packing machine, thereby increasing health and safety.
Additional Benefits of ADAMS® Technology
- Lower Packaging Costs: ADAMS® tubular film is ultimately cheaper than a paper bag with similar product protection, reducing long-term operational costs.
- Custom Consumables: We offer BESPOKE consumables to match specific production needs.
- Rebuilds & Upgrades: Our solutions ensure longer machine lifespan and optimized performance with regular upgrades and rebuilds.
- Lower Logistical Costs: We also help achieve lower costs through improved packaging efficiency and reduced material usage.
Not Ready to Switch? We Offer Other Solutions.
If your operation isn’t ready for hybrid FFS technology, HAVER & BOECKER provides alternate packing solutions tailored to your needs:
- Valve Bag Systems: Systems like the ELEMENTRA® offer cost-effective options while achieving capacities of 200 to 1,000 bags per hour. The modularity of the ELEMENTRA EGF makes it a top choice for those looking to secure efficiency without sacrificing flexibility.
- Big Bag Systems: Our modular systems are designed for easy adaptation to various dosing and line assembly requirements.
Why Partner with HAVER & BOECKER?
At HAVER & BOECKER, we do more than sell machines — we partner with you to optimize your entire operation. With our PROcheck approach, we ensure your packing solutions are tailored to your unique needs and provide long-term support, from upgrades to worldwide service and original parts.
Let’s Take Your Packing to the Next Level
ADAMS® technology is transforming the way pigments are packed, offering superior protection, cleaner operations and sustainable solutions. Contact HAVER & BOECKER today to discover how our advanced packing systems can help you achieve efficiency and profitability in your pigment operations.